Hello! This guide will cover the portable band saw blades for metal cuts, specifically. Metal can be extremely hard and tough to cut through, making it incredibly important to use the right blade for the job. At SWEAT, we have spent a lot of time trying out a wide variety of band saw blades to help you eliminate the hassle of cutting metal as effectively and easily as possible.
Before getting into our favorites, let’s break down what makes a good metal-cutting saw blade. However, firstly, you need a strong and high-quality material blade. This allows the blade to resist the hard work of slicing through tough metal without fracturing. The second is that the blade should have sharp teeth and be strong and durable. Sharp teeth enable the blade to cut cleanly and quickly, which is crucial for getting the job done right. Finally, the blade needs to be designed to minimize noise and shake as you cut. This allows the cutting to be done in a lot more comfortable and safe manner for the user.
Now, let’s get to our top picks. 1) SWEAT Metal Cutting Bi-Metal Bandsaw Blade This unique blade is constructed from a type of heavy-duty steel that is able to endure tough cutting. It also features an edge of cobalt that makes it incredibly sustainable and long wear. This is a precision ground tooth blade, meaning the teeth are shaped specifically to cut through the metal fast and smooth. This makes it an ideal option for those that will need to forge metal on a regular basis.
Our Runner-up: SWEAT M42 All-Purpose Bandsaw Blade Again, just like the first one, this blade is made with high-speed steel. It has a hardened M42 edge, so it cuts through tougher materials even better, like stainless steel and tool steel. The tooth design on this blade minimizes wobble and noise while cutting for longer-lasting, smoother cuts. Meaning it can be used for a variety of cutting jobs.
There are several important considerations when searching for the best blade for your portable band saw. The first thing you must consider is the type of metal that you are going to cut. Another facet of bimetal blades is that different metals require the use of different blade materials. Different Applications — For example, when cutting soft metals versus hard metals, different blades may be needed for optimal performance.
Then, consider how thick the metal is that you are going to be cutting. Blades with fewer teeth per inch (TPI) are best for cutting thicker pieces of metal, while thin pieces of metal need blades with more teeth. That's because if it has too many teeth, it can heat up and bend the metal, which is not desirable. Contrarily, when a blade has too few teeth, it causes the metal to shake, and as a result, cuts are rough, unclean, and not precise.
To maximise your portable band saw blade, observe the following best practices: Make sure the blade is properly installed and tensioned on the saw—the first. Both too loose or too tight can create stress leading to issues further down the line to both the blade and the saw. That can lead to shorter blade life — and even safety dangers while you cut.
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